to the detailed accounting of ball charge motion The Introduction gives a description of the proposed approxi-mation of ball charge position in a rotating drum and its depen-dence on the mill velocity In what follows, the mathematical ap-paratus used for the forecasting calculation of capacities of the drum shell and cone is presented
Get More- Ball top size (bond formula): calculation of the top size grinding media (balls or cylpebs):-Modification of the Ball Charge: This calculator analyses the granulometry of the material inside the mill and proposes a modification of the ball charge in order to improve the mill efficiency:
Get MoreBall mills are used primary for single stage fine grinding, regrinding, and as the second stage in two stage grinding circuits According to the need of customers, ball mill can be either wet or dry designs Ball mills have been designed in standard sizes of the final products between 0074 mm and 04 mm in diameter Application
Get MoreAccording to available literature, the operating speeds of AG mills are much higher than conventional tumbling mills and are in the range of 80–85% of the critical speed SAG mills of comparable size but containing say 10% ball charge (in addition to the rocks), normally, operate between 70 ,
Get MoreMar 08, 2013· calculation of ball mill grinding efficiency dear experts please tell me how to calculate the grinding efficiency of a closed ckt & open ckt ball mill in literatures it is written that the grinding efficiency of ball mill is very less [less than 10%] please expalin in a n excel sheet to calcualte the same thanks sidhant reply
Get MoreOct 19, 2017· — Past experience of a ball mill It is possible to calculate the grinding media average diameter formed in the mill operation, during grinding media unload from mill (the grinding balls bulk weight in fully unloaded mill) — Other enterpris It is possible to obtain the necessary data on a grinding media granulometric composition from ,
Get MoreAG/SAG mill product that needs additional grinding in the ball mill, or “Corrected Ball Mill Feed” T2’ is the 80% passing dimension of the Corrected Ball Mill Feed Figure 1 Comparison of the Particle Size Distribution Slopes Figure 2 Relationship Between the Transfer Size Distribution Slope and T 80 or AWi0/BWi Figure 3
Get MoreThis is a 2nd Method for estimation or measuring the steel charge volume inside a mill If dealing with a full SAG/AG mill, this will give you the rock load% If you ,
Get MoreLearn how a ball mill works, all of its main parts and some of its design features! This 3D animated video allows you to see all the internal parts of a ball,
Get Moreball mill filling mathematically Calculate Ball Mill Grinding Capacity A Total Apparent Volumetric Charge Filling including balls and excess slurry on top of the ball charge, plus the interstitial voids in between the balls expressed as a percentage of the net internal mill volume inside liners Calculate Ball Mill Charge
Get MoreAbstract: In semi-autogenous grinding (SAG), the grinding mill inventory, (ie volume of total charge, volume of ball charge, etc) is important in determining the optimum operating condition for maximum production (tph), minimum specific energy (kwh/t) or lowest cost ($/t) A two-dimensional graphical method is presented for determining the actual ball charge within the total charge when ,
Get MoreOffical website:【bailingmachinery/】Alibaba website:【zzbailingenalibaba/】Product webpage:【bailingmachinery/products,
Get MoreFeb 01, 1994· Without a pebble crusher, the ball charge in the SAG mill is the main variable that the operator can use to influence the mill performance The ball charge is used to enhance impact breakage in the mill The ball charge is a difficult variable to alter quickly in an operating circuit and changes in ore type can result in an inappropriate ball ,
Get MoreSagmilling is home to a collection of both free and subscription-based calculation tools to aid metallurgical process engineers perform comminution calculations Grinding circuit design tools, including for SAG mill-ball mill circuits, and geometallurgy energy models are available to subscribers
Get MoreEnter the number of lifters that are exposed above the mill charge Fractions are acceptable and should be used in the case where the charge does not sit uniformly in the mill For example, you may have 29 rows exposed at the discharge end of the mill, and only 28 exposed at the feed end
Get MoreThe maximum power draw in ball mill is when ball bed is 35-40 % by volume in whole empty mill volume Considering that ball bed has a porosity of 40 %, the actual ball volume is considered to be ,
Get MoreJan 01, 2016· The SAG mill had a 6–8% ball charge and the power consumption was 8 kWh/t, which agreed well with the expected value 96 Problems 91 In an SAG mill the dimensions of the mill were 975 m × 35 m and the specific gravities of the mineral and ,
Get MoreMill Critical Speed Determination The "Critical Speed" for a grinding mill is defined as the rotational speed where centrifugal forces equal gravitational forces at the mill shell's inside surface This is the rotational speed where balls will not fall away from the mill's shell
Get MoreSAG is an acronym for semi-autogenous grinding SAG mills are autogenous mills that also use grinding balls like a ball mill A SAG mill is usually a primary or first stage grinder SAG mills use a ball charge of 8 to 21% The largest SAG mill is 42' (128m) in diameter, powered by a 28 MW (38,000 HP) motor
Get MoreTo participate in the 911Metallurgist Forums, be sure to JOIN & LOGIN Use Add New Topic to ask a New Question/Discussion about Grinding OR Select a Topic that Interests you Use Add Reply = to Reply/Participate in a Topic/Discussion (most frequent) Using Add Reply allows you to Attach Images or PDF files and provide a more complete input Use Add Comment = to comment on someone else’s ,
Get MoreFor overflow ball mills, the charge should not exceed 45% of the mill volume For grate discharge mills, the charge should occupy about 50% of the mill volume Bond developed a relationship that can be used to determine the percent charge by volume as a function of the vertical height above the charge, He, and the radius of the mill, R, ie,
Get MoreMill (grinding) – Wikipedia, the free encyclopedia To calculate the needed grinding work against the grain size changing three half-empirical models are used ,SAG mills use a ball charge ,
Get MoreTumbling mills, eg AG, SAG, rod and ball mills Conventional reciprocating crushers, eg jaw, gyratory and cone HPGRs Tumbling mills are described using 2 indices: M ia and M ib Crushers have one index: M ic HPGRs have one index: M ih For tumbling mills the 2 indices relate to “coarse” and “fine” ore properties plus an
Get Morehow to calculate sag mill ball charge BINQ Mining Mill (grinding) – Wikipedia, the free encyclopedia To calculate the needed grinding work against the grain size changing three halfempirical models are used ,SAG mills use a ball charge , Get Price
Get MoreOct 19, 2020· The SAG Mill is a machine added by Ender IOIt uses Micro Infinity (µI) to grind (or mill) items into their crushed variants, like Ores into DustsThe SAG Mill has four output slots; recipes can have 1-4 different outputs, with different chances of obtaining those outputs Uniquely, the SAG Mill can use Grinding Balls made from various materials to increase energy efficiency (resulting in ,
Get MoreDec 12, 2016· Ball Mill Power Calculation Example A wet grinding ball mill in closed circuit is to be fed 100 TPH of a material with a work index of 15 and a size ,
Get MoreThe mill product can either be finished size ready for processing, or an intermediate size ready for final grinding in a rod mill, ball mill or pebble mill AG/SAG mills can accomplish the same size reduction work as two or three stages of crushing and screening, a rod mill, and some or all of the work of a ball mill
Get MoreSAG mills mimic the same shortcoming It follows that in order to obtain the speciﬁ c energy (SE) to achieve a certain transfer size, based on the 80 per cent passing value, an inefﬁ ciency factor must be applied to the SE of single stage ball mills, rod mills or AG/SAG mills when calculating power according to the Bond Third Theory method
Get MoreMar 01, 1992· The overall effect of a mixture of balls in the mill may be taken as the linear weighted sum (Austin et al, 1984e): L S, = Z mtSjj ( 14 ) /=1 L L Bi,= ( m,Sj,Bo,l) / Z rnlSjr (15) l=1 r=l The ball charge in the mill is split into L ball classes with diameters in a 4x/2 ratio, and mt is the relative mass frequency function of balls of size dr
Get More